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FlexgrewERP

Production Management Software for Manufacturing Teams

Plan work orders from sales demand, check and reserve materials, run batch cards on the shop floor and track every process entry — from raw material to finished goods.

The problem

What it looks like without a system

  • Production planned on whiteboards

    Work orders live in registers and Excel, so nobody can say what is running, what is queued and what is late.

  • Material shortages mid-batch

    Batches start without confirming material availability, then stall halfway while stores hunt for stock.

  • No traceability from order to batch

    When a customer asks about their order, tracing which batch it is in — and at which process — takes phone calls, not seconds.

How FlexgrewERP solves it

FlexgrewERP turns sales demand into planned work orders (PLWO), checks material availability against the BOM, reserves what is needed and raises purchase requisitions for shortfalls. Production orders drive batch cards on the floor, where each process entry records quantities as work progresses — with QC built into the flow and full linkage back to the originating sales order.

Capabilities

What Production Management includes

Every capability below exists in the product today — no roadmap promises.

Planned work orders (PLWO)

Create work orders from sales orders with the required materials computed from the product's BOM.

Material availability check

Verify material for a work order in one click and see exactly what is short before committing the floor.

Material reservation

Reserve materials to a work order so other jobs cannot consume them, and unreserve if plans change.

Shortfall-to-purchase automation

Create purchase requisitions directly from a work order when materials are short — no separate follow-up.

Production orders

Release, complete or cancel production orders with statuses the whole team can see.

Batch cards

Run production in batches with printable batch cards, remaining-quantity tracking and a dispatch summary.

Process entries

Record output at every process step against the batch, building live work-in-progress visibility.

In-process QC

Production QC checkpoints catch defects during manufacturing, with rejection reasons captured for analysis.

How it works

The production management workflow

  1. 1

    Sales Order

    Demand confirmed

  2. 2

    PLWO

    Work order planned

  3. 3

    Material Check

    BOM availability verified

  4. 4

    Reserve / PR

    Reserve stock, PR for shortfall

  5. 5

    Batch Card

    Production runs in batches

  6. 6

    Process Entries

    Output recorded per process

  7. 7

    QC & Completion

    Inspect, then close the order

Business outcomes

What changes for your business

Plan with confidence

Material checks and reservations mean batches start only when they can finish.

Live WIP visibility

Process entries show exactly where every batch stands, without walking the floor.

Order-to-batch traceability

Follow any sales order to its work order, batch and QC results in seconds.

Less firefighting

Shortfalls become purchase requisitions automatically, before they become crises.

FAQ

Production Management questions, answered

Can work orders be created from sales orders?

Yes. Planned work orders are generated against sales demand, and required materials are derived from the product's bill of materials, keeping planning connected to actual orders.

What happens if materials are short for a work order?

The material check shows the shortfall, and you can create a purchase requisition directly from the work order. Available material can be reserved so it stays committed to that job.

How is shop-floor progress tracked?

Batch cards carry the batch through production, and process entries record quantities at each step. Remaining quantity per batch is always visible, and batch cards can be printed for the floor.

Is quality control part of the production flow?

Yes. Production QC inspects output during and after manufacturing, and rejections are recorded with reasons so recurring issues can be analysed and fixed.

See Production Management in action

Book a personalised demo and we'll walk through this module using workflows that match your business.